Prometrik cable application is an enterprise resource planning (ERP) system designed specially for cable producers, providing the ability to monitor and manage all business processes in such companies. Easy-to-customize and fast-to-deploy, the application includes industry-specific automation systems and online data collection automation from production field and machines via barcoded inventory and production monitoring.

Prometrik offers many benefits such as alignment with business processes, implementation and usage convenience, high requirement satisfaction levels, flexibility and customization capabilities, high technology, scalability and appropriate total cost of ownership.


Modules
Materials Management
Sales-Order-Shipment
Purchasing Management
Production and Planning Management
Finance Management
Cost Management
Quality Control and Traceability
Customer Relationship Management
Maintenance Management
Data Collection Integration
Messaging
Active Report Technology
Advanced Authorization
Contract Manufacturing Follow-up

Materials Management:

  • Stocks can be monitored efficiently, unnecessary stock costs can be prevented, and it can be ensured that the required materials are always at hand.
  • Follow-ups on the basis of material lot no, package no, party no, work order no required for monitoring purposes can be made effectively.
  • Stock transactions can be made correctly and instantly with wireless barcode terminals. For stock transactions, integration with electronic scales can be used.
  • Material barcode stickers can be designed and printed in desired formats on the basis of material, order and customer.

Sales-Order-Shipment:

  • The whole process from offer and order to shipment and invoicing can be followed up accurately.
  • During production, current stage of a customer order can be viewed instantly.
  • It is possible to give a deadline to customer by looking at materials requirement planning and capacity plan.
  • Raw material requirements of a proposed product during offer or order stages can be analyzed, and costs can be monitored instantly according to the LME variable.
  • Escalation calculation can be made over the program according to changing LME values, and sales prices can be updated.
  • At the ordering stage, reservations can be made for the products in stock, reels waiting for cutting can be tracked, and as shipment department acts in line with shipment orders, customers receive products at desired times.
  • The reel lengths in stock can be tracked. Thus, it is easily seen if there is enough meters to meet customer demand or not.
  • After outer casing, cables stored in a reel or another package are cut rapidly in line with customer demand and then packaged for shipment.
  • The state of customer orders are analyzed in detail, enabling fast access to required information.
  • After sales, profitability analysis based on sales can be made according to the automatic data coming from the system or the parameters to be defined by users.
  • With barcode terminal application, stock movements (process control test report entry, shipment, counting, transfer, entering and leaving production) can be realized rapidly and correctly.

Purchasing Management:

  • The required goods and services can be procured during the desired time frame with the lowest cost.
  • Based on whether the product is in ordering or production stage, all required raw materials can be seen as a whole.
  • Internal approval mechanism can be used for both internal demands and purchasing orders sent to suppliers.
  • Existing and previous price information regarding the materials ordered can be viewed all together.
  • Suppliers can be evaluated on the basis of price, supply time, quality and other required criteria.

Production and Planning Management:

  • The production process of companies using different production methods can be fed with consistent and regular information, and then controlled; resources can be planned; costs can be analyzed.
  • By installing an efficient production system which can be implemented in a short time, it can be ensured that companies achieve the highest productivity with the lowest cost.
  • Automatic scheduling can be made for production orders given, and the plan can be revised manually if necessary.
  • During production, information such as length in meters and stops can be received automatically from machines, and production approvals can be made correctly by using barcodes.
  • The state of finished products and machines can be monitored instantly from factory or any other place with Internet connection.
  • A production plan can be revised with instant and correct data; machine and personnel performances can be analyzed.
  • Production on the basis of vein color can be monitored.
  • Deviations between raw materials used on the basis of production order and standards can be monitored.
  • Completion process of a production order can be monitored step by step.
  • During transfer stage, package/reel barcode stickers can be created in desired formats.
  • Machine loadings can be made rapidly, and revisions can be realized easily.

Finance Management:

  • Enterprises which want to realize financial management in the most accurate and efficient way are provided with rapid and reliable financial monitoring and reporting structure, and can earn analysis skills.

Cost Management:

  • Enterprises which want to realize financial management in the most accurate and efficient way are provided with rapid and reliable financial monitoring and reporting structure, and can earn analysis skills.

Quality Control and Traceability:

  • Enterprises with quality certificate or trying to get one can be supported at every point, and it can be ensured that quality system is shared by all employees.
  • Entry quality check, process quality check, final quality check and type test processes can be monitored; better decisions can be made; and all operations can be optimized.
  • Entry quality check measurement result can be reported on the basis of reels and final check test results can be reported together with vein color if desired.
  • Results of weight analyses carried out in final quality check can be compared with product recipes.
  • Materials can be tracked from purchasing till shipment with the help of party and serial numbers to be given, and in case of any inconvenience, actual cause of a problem can be found out.
  • Machine, operator and raw material lot information of a machine shipped to a customer can be accessed retrospectively.
  • It is possible to see to which customer finished products are sent by looking at the used raw material lot.
  • Entry quality check, process check and final check quality test processes can be controlled.

Customer Relationship Management:

  • By accessing accurate and consistent information about customers and contacted parties, business relations can be established in a more rapid and correct way, and new business opportunities can be created.
  • Customer relations can be developed, and productivity can be increased.
  • Information-based decisions can be made about customers, and competitive advantage can be achieved.
  • All activities of sales and marketing department can be planned and tracked.
  • Customer complaints can be saved in the system and forwarded to related people, and the whole process until resolution can be tracked.
  • Visit programs, other activities and feedbacks of the sales team can be tracked, and a more effective sales management can be assured.

Maintenance Management:

  • Periodical maintenance and repairments can be carried out in line with maintenance directions.
  • Periodical maintenance calendar can be created, work orders can be given for breakdowns, and maintenance realized for machines and equipment can be monitored in terms of materials used and labor time.
  • Compliance to quality systems can be guaranteed.

Data Collection Integration:

  • The manufacturing state of an enterprise can be viewed instantly from office or home.

Messaging:

  • Communication can be established between users.
  • Production notifications can be sent automatically to computers.

Active Report Technology:

  • Company-specific reportings can be made rapidly and easily.
  • All reports have a dynamic structure; column-based ranking, filtering and grouping can be made.
  • Reports can be saved in different formats according to users.

Advanced Authorization:

  • Detailed functional authorizations can be defined on the basis of user and user groups.

Contract Manufacturing Follow-up:

  • Outsourced contract manufacturing in an enterprise can be followed up.

 


Today, Prometrik is used successfully in many companies:

  • 2M Kablo
  • Atilim Kablo
  • Bimak Kablo
  • Untel Kablo
  • Zafer Kablo
  • Demas Kablo
  • Kablotek Kablo
  • Oren Kablo
  • Meksan Kablo
  • Tekno Kablo
  • Ozguven Kablo
  • Birtas Kablo
 
   
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